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Tuesday, 30 October 2012

Centrifugal Pump and Vacuum systems


A centrifugal pump is one of the simplest pieces of equipment in any process plant.  Its purpose is to convert energy of a prime mover (a electric motor or turbine) first into velocity or kinetic energy and then into pressure energy of a fluid that is being pumped.  The energy changes occur by virtue of two main parts of the pump, the impeller and the volute or diffuser.  The impeller is the rotating part that converts driver energy into the kinetic energy.  The volute or diffuser is the stationary part that converts the kinetic energy into pressure energy.  The process liquid enters the suction nozzle and then into eye (center) of a revolving device known as an impeller.  When the impeller of the centrifugal pump rotates, it spins the liquid sitting in the cavities between the vanes outward and provides centrifugal acceleration. As the liquid leaves the eye of the impeller, a low-pressure area is created causing more liquid to flow toward the inlet.  Because the impeller blades are curved, the fluid is pushed in a tangential and radial direction by the centrifugal force.  This force acting inside the pump is the same that keeps water inside a bucket that is rotating at the end of a string.  The   advantages   of centrifugal pumps include simplicity, compactness, weight saving, and adaptability to high-speed prime movers. One disadvantage of centrifugal pumps is their relatively poor suction power. When the pump end is dry, the rotation of the impeller, even at high speeds, is simply not sufficient to lift liquid into the pump; therefore, the pump must be primed before pumping can begin. For this reason, the suction lines and inlets of most centrifugal pumps are placed below the source level of the liquid pumped.
A vacuum system consists of one or more vacuum pumps which are connected to a chamber. Vacuum systems work by creating a difference in  pressure. The initial suction is created by the reduction of pressure inside the vacuum tube, either with the use of a pump or a motor. Atmospheric pressure sucks the air into the vacuum system to return the pressure levels to normal. The first pump produces the vacuum; the second pump contains whatever apparatus requires the use of the vacuum. In between the two pumps there may be various combinations of tubing, fittings and valves. These are required for the vacuum system to operate. Additionally, one or more vacuum gauges are usually connected to the vacuum system to monitor pressure. A vacuum system consists of a Pressure sensor, Vacuum system - the containment vessel for the vacuum and the vacuum pumps. The connectors between the parts of the vacuum system are very important. Vacuum systems are used in households as well as manufacturing. There are different types/models of vacuum systems available. Every model of vacuum system offers slightly different features, but all vacuum systems work on the same basic principles. Vacuum systems are commonly used in manufacturing and robotics installations.